Polyfusion 4

A concentrate of technology for high performance: this is the Polyfusion 4. With this welding machine, you have all the power you need to join sheets up to 4 meters long and with a thickness of up to 50 mm in HDPE, PP, PVC, and PVDF, as well as twin-wall up to 60 mm. The pneumatic system, the technical solutions implemented, the ease of the CNC welding cycle, and the wide range of accessories available upon request to expand functionality will provide you with numerous advantages and help you stand out in your work.

Polyfusion 4
Tecnologia TECHNOLOGY S.Pneumatic
APPLICATION SECTORS
Aquaculture and swimming poolsBeverage and food industryNautical sectorEnvironment and waste water tanksVentilation systemMiningBuilding IndustryLivestock breeding
APPLICATION MATERIALS
HDPEPPPVDFPVC

FEATURES

Quality welds
CNC welding cycle. Compliant with the main welding standards DVS 2207. Preloaded welding standards: HDPE, PP, PVC-U, PVC-C, PVDF. Preloaded parameters for honeycomb sheets from PANELTIM, RÖCHLING, SIMONA. Preferred and recallable configurations. Meets the requirements of Industry 4.0. USB port.
A versatile system
Welding of sheets up to 4 meters long with thicknesses from 3 to 50 mm for solid sheets; twin-wall sheets up to a maximum of 60 mm. Working pressures: nominal 7 bar, maximum 8 bar. Three configurable working heights.
Maximum precision
Pneumatic locking system with 4 distinct work areas. High density of pressure pads with uniform force distribution. Operational capability with small sheet pieces. LED lighting along the entire welding area. Graduated scale for sheet positioning. Continuously stabilized pressure.
Detailed
Standard side supports with sliding spheres for sheet handling. Connecting crossbars for standard side supports enable work with smaller-sized sheets.
Ritmo "AirPlus"
The Ritmo "AirPlus" system allows for the completion of a work cycle even in the event of a sudden failure of the plant's pneumatic system.
Ritmo "Adjusty"
The automatic "Adjusty" system adjusts the spacing between the heating plate and the edge of the welder based on the thickness of the sheet. This system allows for perfect alignment between thin sheets and thick sheets.
Control panel
Console with PLC system and a 12” color touchscreen with resistive technology for managing welding in CNC mode. The welder features internal memory and records unlimited reports that can be downloaded in CSV format via a USB port. It also includes a VPN (Virtual Private Network) for remote diagnostics.
Types of welding
Butt welds (standard). 90°, T, and circular welds (with specific kits available on request).
Power supply
Available in 400 V three-phase.

TECHNICAL SPECS

Max. working width4050 mm
Min. weldable thickness3 mm
Types of weldingstraight; twin wall up to 60 mm; 90° ( kit on request); welding circular (kit on request min Ø 500 mm)
Sheet locking clampspneumatic
Locking 90° sheetspneumatic
Heating plate liftautomatic
Welding SystemCNC
ReportCSV
Memorylimitless reports
DisplayLCD 12"
Power supply400 V Three Phase 50/60 Hz
Total absorbed power13600 W
Dimensions5320 x 2673 x 1508 mm
Weight3200 Kg

STANDARD COMPOSITION

ACCESSORIES

Polyfusion 4

VIDEO & MEDIA
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Fill out the form: our technical team is available to offer assistance, insights, or personalized advice. We’ll help you find the solution that best suits your operational needs.




    en

    Noleggio RITMO. Noleggia le migliori attrezzature per la saldatura di tubi in polietilene (PE) e polipropilene (PP/PPR)

    Il servizio di noleggio offre una soluzione rapida e flessibile per affrontare picchi di lavoro, cantieri imprevisti o esigenze temporanee. Le attrezzature sono sempre aggiornate, sottoposte a controlli accurati e pronte all’uso. È possibile richiedere il ritiro in sede o la consegna direttamente in cantiere, con assistenza tecnica garantita.

    BUTT FUSION

    CNC – ERROR FREE WELDING, HIGH-LEVEL PERFORMANCE

    The RITMO CNC system is designed to deliver consistent and dependable welds. Integrated GPS technology enables full traceability by recording and archiving welding data. The unit stores up to 4,000 welding cycles, with reports easily exportable via USB in PDF format.

    BUTT FUSION

    HYDRAULICS - MANUAL WELDING, THE EXPERIENCE OF THE GESTURE.

    Butt fusion manual welding
    An effective pipe joining method where the operator’s experience is essential for proper execution.

    QUALITY IN WELDING
    Through the use of high-quality materials and rigorous controls, Ritmo can guarantee long-lasting welds that stand the test of time.

    BUTT FUSION

    HIGH PRESSURE NEW TOTAL PERFORMANCE POSSIBILITIES.

    High-productivity welding machines designed to ensure maximum autonomy. Equipped with an onboard generator and tracked drive. They operate in compliance with international standards ISO 21307 High Pressure and ASTM F2620, guaranteeing safe welds and significant time savings

    For manual welding models, an innovative data logging system is available with cloud-based storage and analysis. With a capacity of up to 4,000 welding cycles, data is easily accessible. Reports can be exported via USB and saved in PDF format, ready for sharing.

    Do you want more information about this product?

    Fill out the form: our technical team is available to offer support, insights, or personalized advice. We will help you find the solution that best suits your operational needs.




      ELECTROFUSION

      PRESSURE - ELEKTRA LINE: TECHNOLOGY, PERFORMANCE, SAFE WORK

      The ELEKTRA line speaks your language, featuring welding machines with a multilingual panel that is easy and intuitive to use. A simple system: prepare the pipe, point, read, and start welding. A straightforward action made possible by the automatic acquisition of welding parameters via barcode and scanner (ISO 13950: 2017).

      WELDING MACHINES

      PNEUMATIC: VERSATILE, PRECISE, COMPLETE FOR SHEETS UP TO 4 METERS

      The capabilities of pneumatic welders allow for fast and precise exchange phases.
      Just a few simple actions on the PLC control panel are enough to quickly program the work cycle and achieve a CNC welding cycle that is always repeatable and error-free.The introduction of the Ritmo “AirPlus” system allows for the completion of a cycle even in the event of a failure in the plant’s pneumatic system.

      ELECTROFUSION

      DISCHARGE - SIMPLE AND SAFE TECHNOLOGY

      The exhaust pipe welders automatically recognize the connection and adjust the welding cycle based on the outside temperature. Furthermore, a self-diagnosis system alerts the operator to any errors.

      WELDING MACHINES

      HYDRAULIC: VERSATILE, PRECISE, COMPLETE FOR SHEETS UP TO 4 METERS

      All the simplicity of the hydraulic system at your disposal for perfect welds with sheets up to 4 meters.
      It doesn’t matter what position you need to place the sheet — horizontal, vertical, or circular — Polyfusion has all the power to perform the task effectively. Everything is easy, thanks to the reliability of the CNC welding system, where the operator automatically programs the work cycle, eliminating the risk of error. For those who enjoy the tactile experience, compact models for sheets up to 2 meters are available, allowing the operator to manage the welding manually.

      EXTRUSION: RESISTANT AND QUALITY WELDING

      Stargun is a complete line of extruders capable of offering the best solutions for welding with material input. The double temperature control according to DVS 2207 – 4 ensures consistent quality.

      Socket Fusion - Simple and Precision

      Benchtop or portable socket fusion welders, suitable for even small spaces and compliant with DVS 2208 and ASTM standards. They offer high quality, versatility and ease of use thanks to self-centering steel clamps, a wide range of sockets and perfect alignment between pipe and fitting.

      Special Machines

      BUILDING FITTINGS A COMPLETE SYSTEM

      The Alfa Line includes high-productivity, easy-to-use machines equipped with hydraulic clamps. Extremely versatile, they work in metric or inch systems to produce special fittings (bends, branches, tees, crosses) in PE and PP from Ø90 mm to 1600 mm or from 4″ IPS to 63″ IPS. Welding quality is guaranteed even on thick pipes or those subjected to high pressure thanks to an attachable upper cylinder.

      Special Machines

      CUSTOM - WE SHAPE YOUR IDEAS

      Ritmo offers experience and expertise to offer customized solutions, designed to ensure maximum productivity in any context.

      BUTT FUSION

      EASY LIFE - AUTOMATED WELDING PROCESS, QUALITY, EASE OF USE, AVOIDING ERRORS.

      EASY LIFE manages every phase of the welding cycle thanks to the integration of hardware and software. The operator enters the parameters and validates the phases with a single command, while the electronics ensure repeatability and automatically correct any pressure drops.

      The system records up to 4,000 welds with PDF data export and allows quick recall of 50 saved configurations. Active since 2002, it is now in its fourth technological evolution.